LIVE · 05:47 AM CT
USDA INSPECTION: IN PROGRESS
INTAKEKILL FLOORFABRICATIONPROCESSING LINEPACKAGINGVACUUM SEALCOLD STORAGE34°F VERIFIED— USDA INSPECTION PATH —DOCK01020304
Daily Head Count
1,240
HD/DAY
Avg Yield
74.3
% DRESS
Cold Chain
34.1°F
VERIFIED
Shipments Out
38
LOADS TODAY
01Intake / Kill Floor
02Fabrication Line
03Vacuum Packaging
04Cold Storage / Dispatch

From intake to invoice.
Full visibility.

USDA-inspected processing for regional grocery chains, foodservice distributors, and private-label brands. Spec-compliant boxed beef, pork, and lamb — six days a week.

6
Production Days / Week
3
Species Programs
320,000 lbs
Max Weekly Capacity
EST. #19847
USDA Establishment
<4 min
Avg Lot Trace Time
Case Study 01
Regional Grocery Chain · 6 Stores · ~18,000 lbs/wk

Fragmented supply. Failed audits.
We fixed both in one contract.

Problem · Incoming Data Audit
Metric
Spec Requirement
Actual (Pre-Yield)
Status
Chuck Roll Weight Variance
±0.25 lb
±1.82 lb
FAIL
Supplier Count (Active)
1–2
7
FAIL
USDA Audit Score
≥95
71
FAIL
Avg Fat Cap (mm)
6–8mm
12.4mm
FAIL
On-Time Delivery Rate
≥98%
81%
FAIL
Rejection Rate / Load
<0.5%
4.3%
FAIL
Solution · Processing Architecture
01
Intake Audit
Live weight + health cert review
02
Kill Floor
USDA ante-mortem inspection
03
Fabrication
Spec-matched portion cutting
04
QC Checkpoint
Weight + fat cap verification
05
Vacuum Pack
Individual primal labeling
06
Cold Chain
34°F continuous monitoring
Results · 90-Day Performance Delta
Weight Variance
±1.82 lb
±0.18 lb
−90%
USDA Audit Score
71
98
+38%
Rejection Rate
4.3%
0.3%
−93%
On-Time Delivery
81%
99.4%
+23%
Request a Capacity AssessmentResults verified by third-party USDA audit · 2024
Case Study 02
Multi-State Foodservice Distributor · Hotel & Casino Accounts

11 states. 47 SKUs. One processor.
Zero cold chain breaks in 18 months.

States Served
11
STATES
Weekly Volume
94,000
LBS/WK
SKU Count
47
ACTIVE SKUs
Yield Rate
76.1
%
+4.2% vs prior
Spec Compliance
99.7
%
Cold Chain Breaks
0
IN 18 MO
Weekly Load Distribution
38 LOADS TOTAL
Hotel Accounts14 loads
38% of volume
Casino F&B12 loads
31% of volume
Contract Catering7 loads
19% of volume
Healthcare Systems5 loads
12% of volume
Engagement Summary

The client was sourcing from four separate processors across three states, resulting in inconsistent fat cap specifications across hotel accounts. Yield consolidated the entire program under a single USDA-certified line.

Custom portion programs were established for each hotel brand within the distribution network. Each SKU carries a traceable lot code tied to the originating head count, inspection date, and cold chain log — audit-ready in under 4 minutes.

4 min
Full lot trace time
100%
Audit-ready documentation
Case Study 03
National Private-Label Program · 4 Retail Chains · 1.2M lbs/mo

Co-pack at national scale.
Spec-compliant to the fat cap millimeter.

1.2M
LBS
Monthly Volume
23
RETAIL SKUs
Private Label SKUs
4
NATIONAL CHAINS
Retail Partners
6
DAYS/WEEK
Production Days
Performance Dashboard · Before vs. After Yield Onboarding
Metric
Before
After
Delta
Avg Yield %
68.4%
76.8%
+8.4 pts
Fat Cap Variance
±3.2mm
±0.4mm
−87.5%
Label Rejection Rate
2.1%
0.08%
−96%
Delivery Consistency
76%
99.1%
+30%
Ready to run your program through Yield?
Capacity assessments completed within 48 hours of inquiry.
Intake Form · Active

Request a Capacity Assessment

We'll review your volume requirements, species mix, and spec sheet against our current production calendar. Response within 48 hours. No obligation.

Current packer relationship?
NO — Currently sourcing alternatives

USDA EST. #19847 · SIX-DAY PRODUCTION · BEEF · PORK · LAMB

Secondary Path
Download Spec Sheet Library

47 active SKU specs including fat cap tolerances, weight ranges, packaging requirements, and USDA grade parameters.

Certifications
USDA FSISEST. #19847
HACCPPlan Verified
SQF Level 2Certified
GFSIBenchmarked
Production Calendar
M
T
W
T
F
S
S
Active production
Closed